Applications

Online particle size measurement is used across a wide range of industries where particle size distribution directly influences product quality, process stability, production efficiency, and energy consumption. While the materials and processes may differ significantly, the underlying challenge remains the same: obtaining accurate, real-time information about the particle size distribution directly from the process. Xoptix systems are designed to provide this information continuously, enabling operators and automation systems to make informed decisions without waiting for laboratory results.

The versatility of laser diffraction technology, combined with Xoptix expertise in industrial sampling and process integration, allows the same measurement principle to be successfully applied in cement production, minerals processing, metal powder manufacturing, food production, chemicals, pharmaceuticals, carbon materials, and many other industries. Each application presents unique challenges in sampling, conveying, dispersion, and process integration, requiring specialised engineering solutions to ensure reliable and representative measurements.

Xoptix has developed a broad portfolio of application-specific solutions covering both dry and wet processes. The following sections provide examples of some of the most common industries and process applications where online particle size measurement delivers measurable operational benefits.

Please have a look at our Finished Cement Mill application

Real-time PSD control for consistent cement quality, reduced overgrinding, and improved mill efficiency.

Please have a look at our Coal Mill for Kiln Burner application

Optimise coal fineness for stable combustion, improved kiln performance, and reduced fuel consumption.

Please have a look at our Raw Meal Mill application

Monitor and control grinding performance to improve raw meal consistency and maximise mill throughput.

Please have a look at our Slag Grinding application

Maintain tight PSD control in high-value slag products while reducing energy consumption.

Please have a look at our Fly Ash Grinding application

Ensure consistent fineness and product quality for supplementary cementitious materials.

Please have a look at our Gypsum Grinding application

Control particle size to optimise gypsum performance and product consistency.

Please have a look at our Petroleum Coke Grinding application

Monitor fineness in carbon processing applications to improve product quality and process stability.

Please have a look at our Pulverized Coal Injection (PCI) application

Optimise coal fineness for efficient blast furnace operation and reduced fuel variability.

Please have a look at our Silica Flour Grinding application

Achieve precise particle size control for demanding industrial and specialty applications.

Please have a look at our Ground Calcium Carbonate application

Improve product quality, classification efficiency, and grinding performance in GCC production.

Please have a look at our Dry Minerals Grinding application

Increase throughput and maintain consistent product quality across a wide range of mineral applications.

Please have a look at our Metal Powder Processing application

Monitor particle size in advanced metal powders for powder metallurgy and additive manufacturing applications.

Please have a look at our Milk Powder Processing application

Ensure consistent powder characteristics and product quality in dairy processing operations.